Senior Mechanical Design Engineer - Braking systems

Role overview

Senior Mechanical Design Engineer - Braking systems at Bosch Global Software Technologies

Resolve manufacturing issues affecting production output.

Responsibilities

• Ensure smooth start of serial production (SOP).
• Drive design optimization, innovation, value engineering and cost-saving initiatives.
• Drive reduction of quality defects and customer complaints.
• Support root cause analysis (RCA) using 8D, Ishikawa, and 5-Why methods.
• Support PFMEA and process robustness activities Improve Overall Equipment Effectiveness (OEE).
• Reduce cycle time and manufacturing losses.
• Analyze downtime and implement productivity improvements.
• Drive continuous improvement initiatives on production lines.
• Support tooling, fixtures, and process changes.
• Coordinate engineering change implementation on the shop floor Drive localization of components and suppliers.
• Evaluate alternative materials and suppliers.
• Support cost optimization projects and value engineering measures.
• Participate in RPP and cost-saving initiatives.
• Support plant teams in solving production and quality issues.
• Lead cross-functional discussions with Design, Quality, Manufacturing, Purchasing, and Suppliers.
• Ensure rapid containment and long-term corrective actions Key Skills UG-NX & Team center experience.
• FMEA / PFMEA skills.
• BES-PE & PEP process.
• Good working knowledge on Plastic / Sheetmetal design.
• Experience in preparing and maintaining BOM in SAP GD&T and Tolerance stack up analysis.
• Hands-on experience in design of Jigs and Fixtures.
• Good experience in different manufacturing processes (Machining, Forging, Staking, etc.) Problem solving skills (8D, CAR, 5Why etc.
• Techniques).
• Self-motivated and independent working capability.
• Good presentation, communication and inter-personal skills Knowledge in Antilock Braking Systems, Components and Hydraulic circuits.
• Exposure to New Product Development / Innovation Gate projects.
• Hands-on experience in Cost reduction projects / proposals.
• Japanese Language – JLPT N5 Expected Experience 8+ years of relevant mechanical design/development experience.
• Preferably 3+ years of experience in automotive Braking systems (2 wheeler-ABS).
• Experience in component ownership, design optimization/cost reduction and mentoring engineers.
• Education B.E./B.Tech/M.E/MTech in Mechanical Engineering or equivalent.
• B.E Mechanical, M.E Mechanical 8-12 years

Preferred qualifications and skills

• Experience working with customer requirements and cross-functional/global teams is preferred.

Employment details

• Location: Coimbatore [India]

About the employer

• Bosch Global Software Technologies Private Limited is a 100% owned subsidiary of Robert Bosch GmbH, one of the world's leading global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions.

Additional role details

• With over 27,000+ associates, it’s the largest software development center of Bosch, outside Germany, indicating that it is the Technology Powerhouse of Bosch in India with a global footprint and presence in the US, Europe and the Asia Pacific region.
• Responsible for Plant support at Bosch Chakan plant for Braking systems (2 wheeler-ABS) based on customer and project requirements.
• The role involves end-to-end topic collaboration/ ownership, timely and error-free execution of engineering activities, technical coordination, mentoring, and driving innovation and cost optimization.