Sr. Engineer-Tool Room

Role overview

Sr. Engineer-Tool Room at Minda Industries

Mould Maintenance & Production Support

Responsibilities

• 1. Monitor and control day-to-day activities of the Tool Room.
• 2. Review mould health status and initiate corrective actions.
• 3. Execute preventive maintenance of moulds as per the approved maintenance schedule.
• 4. Ensure timely mould repair and restoration to support production requirements.
• 5. Minimize mould breakdowns and ensure zero customer line stoppage due to tooling issues.
• 6. Coordinate emergency breakdown maintenance activities for moulds.
• 7. Visit outsourced suppliers/service providers to review mould maintenance and repair activities.
• Spare Management
• 8. Identify mould spare part requirements based on mould condition.
• 9. Raise material indents based on approved spare stock levels.
• 10. Maintain adequate inventory of critical mould spares to ensure uninterrupted operations.
• Cost Optimization & Improvement
• 11. Drive cost-saving initiatives through mould repair optimization and yield improvement.
• 12. Analysis mould failure trends and implement corrective and preventive actions.
• 13. Implement Kaizen and continuous improvement projects to enhance mould life and productivity.
• Documentation & Compliance
• 14. Maintain daily mould maintenance logbooks and service records.
• 15. Verify and review maintenance logbooks maintained by the Tool Room team.
• 16. Maintain and update documents as per ISO, IATF 16949, VSA and internal requirements.
• 17. Ensure proper record retention and traceability of maintenance activities.
• 5-S
• 18. Ensure implementation and sustenance of 5S practices within the Tool Room.
• 19. Follow all safety requirements and support safe working practices during mould maintenance activities.
• 20. Work in shifts and provide maintenance support as assigned by the reporting superior.
• Desired Technical Skills
• Injection mould maintenance and troubleshooting.
• Preventive and predictive maintenance techniques.
• Mould assembly, fitting, polishing, and repair.
• Understanding of hot runner systems, cooling circuits, lifters, sliders, and ejector systems.
• Knowledge of tooling materials and machining processes.
• Spare parts planning and inventory control.
• Root Cause Analysis (RCA), Why-Why Analysis, and CAPA implementation.
• Knowledge of ISO 9001, IATF 16949, VDA requirements.
• Software Skills
• SAP (PM/MM Module preferred).
• MS Excel, PowerPoint, and Word.
• Maintenance record management systems.

Employment details

• Location-Gujarat
• Location: UMKL Gujarat [Ahmedabad] [Gujarat] [India]

Additional role details

• Unit Name- Uno Minda Kyoraku Limited
• Department -Tool Room
• Designation-Sr. Engineer / Sr. Officer
• Qualification- Diploma / B.
• Tech in Mechanical Engineering
• Experience -6-8 Years
• To ensure optimum mould performance, preventive maintenance, and timely repair activities for uninterrupted production.
• Responsible for mould health monitoring, spare part management, cost reduction initiatives, documentation control, and continuous improvement while ensuring compliance with quality and safety standards.