Team Member - Assembly

<p style="line-height:1;"><b>Purpose of the Role</b></p><p style="line-height:1;">1. Responsible to execute activities in assembly function to ensure on time delivery of Defect free products, Spares and services</p><p style="line-height:1;">2. Work towards continual improvement on Quality, Delivery and Cost</p><p style="line-height:1;">3. Improve responsiveness to customer needs</p><p style="line-height:1;">4. Maintain quality standards and requirements in activities and output produced from assembly</p><p style="line-height:1;">5. Ensure efficient man power management and skill development</p><p style="line-height:1;"><b>Strategic Orientation</b></p><p style="line-height:1;">Responsible to execute activities in assembly function to ensure on time delivery of Defect free products, Spares and services</p><p style="line-height:1;">Execution of assembly activities and looking for ways for improvement /driving continual improvement initiatives ideated by senior leaders on Quality, Delivery and Co</p><p style="line-height:1;"><b>Financial Orientation</b></p><p style="line-height:1;">Follow/ suggest updation in assembly processes to enable continuous reduction in cost of production and work with a culture of cost consciousness in the organisation</p><p style="line-height:1;">Work towards for maintaining COPQ (Cost of Poor Quality) from assembly processes within the acceptable target limits</p><p style="line-height:1;"><b>Customer focus & Value Add</b></p><p style="line-height:1;">Ensure responsiveness to customer needs</p><p style="line-height:1;">Support the resolution of customer concerns, Identify and eliminate root cause using various methods</p><p style="line-height:1;">Work with SIC and team for Customer complaint Analysis and resolution and Solving of key critical complaints using QC story methodology</p><p style="line-height:1;">Work with the SIC to ensure amendments that arise due to internal and external customer requirements are met accurately</p><p style="line-height:1;"><b>Operational Effectiveness</b></p><p style="line-height:1;">Responsible for Job Allocation to Workmen (Assly,Sub Assly,Packing, Spares)</p><p style="line-height:1;">Prepare Machines Specification Chart (Monthly Schedule)</p><p style="line-height:1;">Prepare Assembly Move Orders and Move Orders for Consumable Items</p><p style="line-height:1;">Manpower work allocation as per the DRO plan</p><p style="line-height:1;">Check the material availability as per draw list before the start of assembly </p><p style="line-height:1;">Check for the assembly of machine as per scope and assembly WI </p><p style="line-height:1;">Verify the in line observed values at each stage of assembly </p><p style="line-height:1;">Collect data and do elemental analysis to identify the bottle neck operations for cycle time reduction </p><p style="line-height:1;">Prove and implement the proposed actions for cycle time reduction </p><p style="line-height:1;">Closing of DEMS with 5 days and adhere to CA / PA .</p><p style="line-height:1;">Implement TQM initiatives and facilitate QC story for identified projects </p><p style="line-height:1;">Proving of electrical assembly & Identify assembly related QP points for NPD </p><p style="line-height:1;">Ensure WIP pad Pending Checking & Controlling</p><p style="line-height:1;">System transaction for Spares, Machinery and FR Despatches</p><p style="line-height:1;">Ensure Entry in System for Machine & Crane Breakdowns</p><p style="line-height:1;">Conduct Design Alteration Meeting & ECR Updation</p><p style="line-height:1;">Ensure efficient Facilities Arrangement for Material Handling /Tools/Fixture and Storage</p><p style="line-height:1;">Conduct Customer complaint analysis using QC story, DMAIC approach</p><p style="line-height:1;">Execute Tam Activities KHO / QCC ) Documentation / Maintenance And Updata ion</p><p style="line-height:1;">Drive the process for QMS,EMS,OHSAS Documentation / Maintenance And Updata ion</p><p style="line-height:1;">Execute Packing list generation and inspection of DD, FR items</p><p style="line-height:1;">Lead and coordinate for Assembly process stage wise Quality audit</p><p style="line-height:1;">Coordinate with QA for Final Inspection for All Machines, along with training on QA processes/standards for all operators</p><p style="line-height:1;">Maintain Calibration record and ensure instruments complying with calibration requirements</p><p style="line-height:1;">Execute Training For New Operators And Monitoring Effectiveness</p><p style="line-height:1;">Ensure Operator Kaizen for Entry and monitoring</p><p style="line-height:1;">Lead Daily shift meeting to Discuss on QCD</p><p style="line-height:1;">Ensure Multi – Skill Training for Operators</p><p style="line-height:1;">Ensure adherence to Business Excellence processes in all activities related to the assembly department, through training, practicing, audits and corrective actions</p><p style="line-height:1;">Oversee the workflow and work assignments of the team to ensure effective collaboration among teams, team members and consistent, quality work</p><p style="line-height:1;"><b>Innovation & Continuous Improvement</b></p><p style="line-height:1;">Execute Process improvement initiatives and Error proofing identification through FMEA</p><p style="line-height:1;">Work with the automation team to identify use cases and drive automation / process improvement initiatives within the assembly function </p><p style="line-height:1;">Update oneself on the latest technologies and tools within assembly and suggest / use these within the function</p><p style="line-height:1;"><b>People Management</b></p><p style="line-height:1;">Drive continuous learning and skilling of operators on soft and hard skills essential for the assembly department</p><p style="line-height:1;">Track performance measures of the operators and individuals to consistently provide feedback and improve performance</p>