Senior Tech Lead Mechatronics

Role overview

Senior Tech Lead Mechatronics at Emerson India

We are seeking a skilled & experienced Sr Tech lead - Mechatronics domain Engineer to join our dynamic Engineering team.

For This Role, You Will Need: Bachelor’s/Master’s in Mechatronics/Mechanical/Electrical or related.

Responsibilities

• You will be responsible for leading complex mechatronics systems involving BLDC, Steeper & Servo motors & provide design guidelines to meet the requirements.
• Perform gear macro/micro geometry design, backlash/tolerance analysis, and strength/life calculations using AGMA/ISO standards.
• Work together with Hydraulic expert to integrate electronics to Actuator systems Motion System Integration Select and size motors, gearboxes, encoders/resolvers, brakes, and drives using load, inertia, and duty-cycle analysis.
• Perform DFMEA, verification planning, design validation, and implement corrective actions.

Required qualifications

• In This Role, Your Responsibilities Will Be: A Mechatronics Engineer must have solid technical skills in the fields of mechanics, electronics, Electrical and computer science System Architecture & Mechatronic Design: Lead design of complex mechatronic systems involving BLDC, stepper, and servo motors.

Employment details

• Location: PUNE [MAHARASHTRA] [India]

Application details

• Manufacturing & DFM/DFA Apply DFM/DFA principles and select appropriate materials and processes for gears, shafts, housings, and transmission components.

Additional role details

• As a Sr Technical Lead, you will collaborate with engineering team for product design & development.
• Architect integrated motion systems combining sensors, actuators, drives, and controllers for industrial machines.
• Motor Control, Drives & Embedded Software: Specify and optimize DC motor drives and actuator systems for efficiency, thermal performance, and precision.
• Competence in the use and management of sensors and actuators, PLCs, and embedded systems Develop and tune motion‑control algorithms, PID/FOC loops, and embedded software (C/C++/Python).
• Modeling, Simulation & Prototyping Use MATLAB/Simulink and CAE tools to model dynamics, NVH, thermal behavior, and system performance.
• Lead rapid prototyping, testing, root‑cause analysis, and supplier coordination for custom components.
• Gear Train & Transmission Design Design spur, helical, planetary, and harmonic gear systems for motor-driven mechanisms.
• Knowledge of Ball Screw, lead screw and different Mechanism for Rotary to Linear conversion.
• Define mechanical requirements, architecture, and detailed designs for precision motion assemblies.
• Understanding of the principles governing automatic control systems, such as control system theory and system modeling Testing, Validation & Reliability Conduct bench testing, torque‑speed characterization, NVH validation, and system debugging.
• Cross‑Functional Collaboration & Compliance Work closely with electronics, firmware, mechanical, and manufacturing teams across development stages.
• Ensure compliance with industry safety and regulatory standards (UL, CSA, FM, ISO, IEC, NEC, FDA).
• Communicate design decisions, risks, and results to global stakeholders.
• Min 15 years in mechatronic design focused on motorized and gear‑based systems.
• Strong knowledge of BLDC/Stepper motors, drivers, power stages, feedback devices (incremental/absolute encoders, resolvers), and motion control fundamentals.
• Hands‑on experience with AGMA/ISO gear design and analysis, tolerance analysis, bearing selection and preload, shaft/housing stiffness, and NVH basics.
• Experience with power analyzers, oscilloscopes, torque/force sensors, accelerometers, spectrum analyzers, and dynamometer test benches.
• Working knowledge of relevant ISO, IEC & UL/CE standards.
• Excellent problem-solving, Critical thinking and debugging skills.
• Strong communication and collaboration skills.