Sr. Engineer-Tool Room

Minda Industries · Ahmedabad

Collected role description

Unit Name- Uno Minda Kyoraku Limited Location-Gujarat Department -Tool Room Designation-Sr. Engineer / Sr. Officer Qualification-Diploma / B. Tech in Mechanical Engineering Experience -6-8 YearsTo ensure optimum mould performance, preventive maintenance, and timely repair activities for uninterrupted production. Responsible for mould health monitoring, spare part management, cost reduction initiatives, documentation control, and continuous improvement while ensuring compliance with quality and safety standards.Key Responsibilities Mould Maintenance & Production Support1. Monitor and control day-to-day activities of the Tool Room.2. Review mould health status and initiate corrective actions.3. Execute preventive maintenance of moulds as per the approved maintenance schedule.4. Ensure timely mould repair and restoration to support production requirements.5. Minimize mould breakdowns and ensure zero customer line stoppage due to tooling issues.6. Coordinate emergency breakdown maintenance activities for moulds.7. Visit outsourced suppliers/service providers to review mould maintenance and repair activities.Spare Management8. Identify mould spare part requirements based on mould condition.9. Raise material indents based on approved spare stock levels.10. Maintain adequate inventory of critical mould spares to ensure uninterrupted operations.Cost Optimization & Improvement11. Drive cost-saving initiatives through mould repair optimization and yield improvement.12. Analysis mould failure trends and implement corrective and preventive actions.13. Implement Kaizen and continuous improvement projects to enhance mould life and productivity.Documentation & Compliance14. Maintain daily mould maintenance logbooks and service records.15. Verify and review maintenance logbooks maintained by the Tool Room team.16. Maintain and update documents as per ISO, IATF 16949, VSA and internal requirements.17. Ensure proper record retention and traceability of maintenance activities.5-S18. Ensure implementation and sustenance of 5S practices within the Tool Room.19. Follow all safety requirements and support safe working practices during mould maintenance activities.20. Work in shifts and provide maintenance support as assigned by the reporting superior.Desired Technical Skills<ul type="disc"><li class="MsoNormal" style="line-height:1.4;">Injection mould maintenance and troubleshooting.</li><li class="MsoNormal" style="line-height:1.4;">Preventive and predictive maintenance techniques.</li><li class="MsoNormal" style="line-height:1.4;">Mould assembly, fitting, polishing, and repair.</li><li class="MsoNormal" style="line-height:1.4;">Understanding of hot runner systems, cooling circuits, lifters, sliders, and ejector systems.</li><li class="MsoNormal" style="line-height:1.4;">Knowledge of tooling materials and machining processes.</li><li class="MsoNormal" style="line-height:1.4;">Spare parts planning and inventory control.</li><li class="MsoNormal" style="line-height:1.4;">Root Cause Analysis (RCA), Why-Why Analysis, and CAPA implementation.</li><li class="MsoNormal" style="line-height:1.4;">Knowledge of ISO 9001, IATF 16949, VDA requirements.</li></ul>Software Skills<ul type="disc"><li class="MsoNormal" style="line-height:1.4;">SAP (PM/MM Module preferred).</li><li class="MsoNormal" style="line-height:1.4;">MS Excel, PowerPoint, and Word.</li><li class="MsoNormal" style="line-height:1.4;">Maintenance record management systems.</li></ul>

Collected experience requirement

6 years