Design Engineer- Casting
ALTEN India · Chennai
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Employer requisition: 4472727396
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Collected role description
Job Role Casting Parts Design Engineer (4-5 Years & 5-8years) – Automotive EV Products Experience: 4-5 Years Industry: Automotive / EV / Powertrain Location: Chennai Roles & Responsibilities Design and develop aluminum and magnesium cast components for eAxle, Reducer, HV Motor, HV Inverter, OBC/DCDC, Actuators, and related EV products. Create detailed 3D models and drawings using CATIA V5 / 3DEXPERIENCE. Develop cast housings, covers, brackets, end shields, motor casings, gearbox casings, and structural components. Perform parametric modeling using skeleton and Boolean methodologies. Apply DFM/DFA guidelines for casting processes. Define GD&T as per ASME Y14.5 standards. Conduct tolerance stack-up analysis. Work closely with CAE, manufacturing, tool design, and suppliers. Support prototype, tooling, validation, and production activities. Manage product data in PLM systems. Required Technical Skills CATIA V5 (Part Design, Assembly, Drafting) Casting Design High Pressure Die Casting (HPDC) Gravity Die Casting Sand Casting Core & Cavity concept understanding Draft Angle, Rib, Boss, Wall Thickness optimization Shrinkage and Machining Allowance knowledge GD&T Tolerance Stack-up DFM/DFA PLM Tools (Teamcenter / Enovia / 3DX) Manufacturing Knowledge Aluminum Die Casting Magnesium Casting Injection Molding (added advantage) Machining Process Understanding Surface Treatment and Coating Requirements Preferred Product Experience eAxle Housing Reducer Housing HV Motor Housing HV Inverter Housing OBC/DCDC Enclosure Actuator Housing Cooling System Components Education B.E./B.Tech Mechanical Engineering Education B.E./B.Tech Mechanical Engineering Why Join ALTEN India? Opportunity to work with leading global aerospace clients. Dynamic, innovation-driven environment with exposure to cutting-edge technologies. Continuous learning and career growth opportunities. Inclusive and collaborative workplace culture.
Collected experience requirement
4 years