Team Member - Assembly

<div>Purpose of the Role</div><div>1. Responsible to execute activities in assembly function to ensure on time delivery of Defect free products, Spares and services</div><div>2. Work towards continual improvement on Quality, Delivery and Cost</div><div>3. Improve responsiveness to customer needs</div><div>4. Maintain quality standards and requirements in activities and output produced from assembly</div><div>5. Ensure efficient man power management and skill development</div><div>Responsibilities & Accountabilities</div><div><br /></div><div>Responsible to execute activities in assembly function to ensure on time delivery of Defect free products, Spares and services</div><div>Execution of assembly activities and looking for ways for improvement /driving continual improvement initiatives ideated by senior leaders on Quality, Delivery and Cost</div><div>Follow/ suggest updation in assembly processes to enable continuous reduction in cost of production and work with a culture of cost consciousness in the organisation</div><div>Work towards for maintaining COPQ(Cost of Poor Quality) from assembly processes within the acceptable target limits</div><div>Ensure responsiveness to customer needs</div><div>Support the resolution of customer concerns, Identify and eliminate root cause using various methods</div><div>Work with SIC and team for Customer complaint Analysis and resolution and Solving of key critical complaints using QC story methodology</div><div>Work with the SIC to ensure amendments that arise due to internal and external customer requirements are met accurately</div><div>Responsible for Job Allocation to Workmen (Assly,Sub Assly,Packing, Spares)</div><div>Prepare Machines Specification Chart (Monthly Schedule)</div><div>Prepare Assembly Move Orders and Move Orders for Consumable Items</div><div>Manpower work allocation as per the DRO plan</div><div>Check the material availability as per draw list before the start of assembly </div><div>Check for the assembly of machine as per scope and assembly WI </div><div>Verify the in line observed values at each stage of assembly </div><div>Collect data and do elemental analysis to identify the bottle neck operations for cycle time reduction </div><div>Prove and implement the proposed actions for cycle time reduction </div><div>Closing of DEMS with 5 days and adhere to CA / PA .</div><div>Implement TQM initiatives and facilitate QC story for identified projects </div><div>Proving of electrical assembly & Identify assembly related QP points for NPD </div><div>Ensure WIP pad Pending Checking & Controlling</div><div>System transaction for Spares, Machinery and FR Despatches</div><div>Ensure Entry in System for Machine & Crane Breakdowns</div><div>Conduct Design Alteration Meeting & ECR Updation</div><div>Ensure efficient Facilities Arrangement for Material Handling /Tools/Fixture and Storage</div><div>Conduct Customer complaint analysis using QC story, DMAIC approach</div><div>Execute Team Activities KHO / QCC ) Documentation / Maintenance And Updation</div><div>Drive the process for QMS,EMS,OHSAS Documentation / Maintenance And Updation</div><div>Execute Packing list generation and inspection of DD, FR items</div><div>Lead and coordinate for Assembly process stage wise Quality audit</div><div>Coordinate with QA for Final Inspection for All Machines, along with training on QA processes/standards for all operators</div><div>Maintain Calibration record and ensure instruments complying with calibration requirements</div><div>Execute Training For New Operators And Monitoring Effectiveness</div><div>Ensure Operator Kaizen for Entry and monitoring</div><div>Lead Daily shift meeting to Discuss on QCD</div><div>Ensure Multi – Skill Training for Operators</div><div>Ensure adherence to Business Excellence processes in all activities related to the assembly department, through training, practicing, audits and corrective actions</div><div>Oversee the workflow and work assignments of the team to ensure effective collaboration among teams, team members and consistent, quality work</div><div>Execute Process improvement initiatives and Error proofing identification through FMEA</div><div>Work with the Assembly IE team to identify use cases and drive automation / process improvement initiatives within the assembly function </div><div>Update oneself on the latest technologies and tools within assembly and suggest / use these within the function</div><div>Drive continuous learning and skilling of operators on soft and hard skills essential for the assembly department</div><div>Track performance measures of the operators and individuals to consistently provide feedback and improve performance</div><div><br /></div>