Lead IE - Plant

• Prepare and maintain updated cell-wise and product-wise line capacity sheets, and review them with the Plant Head / Cluster ME Head for adequacy of current products • Keep latest shop floor layout ready with due approvals • Provide production manpower estimation as per indent plan after analyzing opportunities and flow for improvement of workstation ergonomics and implement necessary actions • Study production process at granular level and do time study using MOST methodology for new products as well as current products as and when requested • Execute debottlenecking projects as given by Cluster ME Head. • Achieve Quality Improvements by doing defect analysis with QA and take actions on root cause by providing Preventive & Detective countermeasures. Fill PCRN, get it approved and implement • Do process capability & Process qualification studies as and when required • Productivity Improvement and Reduce direct manpower by low cost automation solutions, alternate process recommendation, conveyorization for material movement, layout improvement etc. • Reduce indirect consumable material wastage by finding alternate low-cost material like cutting inserts, cutting oil, or with increased life • Find and propose alternate process with lower process cost • Drive productivity and flow Improvements through industrial engineering effort of line balancing, material flow, man motion, station design study . • Analyze opportunities and flow for improvement of workstation ergonomics and implement necessary actions • Preparing and update the standard formats & master plan • Preparing Annual Audit Plan • Scheduling monthly cross Audit • Monitoring the monthly audit plan implementation status • Compilation of Section wise audit reports • Scheduling 5s audit review meeting with plant head, capturing MOM and preparing action plan • Monitoring the action plan status against the action plan • Plant section wise 5s measurable result capturing & verifying • Maintaining plant operations as per the 5s standards and facing external 5s audit. • Preparing action plan as per NC’s & monitoring the status till NC closer. • Setting TPM pillar wise targets & preparing master plan of each pillar • Providing resources for pillar implementation pre-preparation. • Plan and providing pillar wise training to circle members • Plan and conduct weekly pillar review with the respective pillar lead. • Planning MES review meeting with plant head, capturing MOM and preparing action plan • Monitoring the action plan status against the action plan • Identifying cost efficiency & cost saving CI opportunities and monitoring the progress • Support plant for identifying and distributing monthly Kaizen awards. • Preparing PQCDSM report for monitoring plant performance on various aspects • Planning PQCDSM meeting with plant head, capturing MOM and preparing action plan • Conducting physical verification of improvement and saving projects • Creating awareness for 5S, OpEx Pillars, VSM, Line balancing / work study and its benefit to the individual and organization as well. • Conduct various internal competitions like, Kaizen, posters & slogans etc. • Nurture Kaizen culture in the Plant by taking various initiatives