Cell Incharge Maintenance - Plant

Responsible for Plan, Improve & Implement the preventive & breakdown maintenance activities by equipment upgradation, optimum utilization & on time availability of ready to use resources & adding value through cost saving & improvement for specific section of the plant . 1. Preventive Maintenance: · Plan preventive maintains in coordination with production team for Zero Breakdown and ensure 100% availability of machines and equipment’s. · Drive technical changes in preventive maintenance by considering the breakdown maintenance. · Verifying Preventive Maintenance check sheet on daily & weekly basis to ensure PM as per the plan · Making machine /Equipment available for preventive maintenance as per plan. · Verifying equipment inspection check sheets to identify abnormalities and taking the necessary action to overcome on that abnormalities by making required part available, installation of part & servicing of that equipment / machine. · Doing MTBF (Mean Time Between Failure) & MTTR (Mean Time to Repair) analysis and taking counter measure actions · Following and updating TBM calendar for timely basis inspection to increase the life of spare part and machine equipment. · Should align all the plan according to Quality Systems Requirements · Club visits of Manufacturere /AMC provider during PM schedule 2. Breakdown Maintenance · Attending the major breakdown maintenance to understand the exact problem by doing why-why analysis for taking counter measures · Guide for counter measure activity after breakdown analysis like, restoring the defective parts & removing the abnormalities, taking trail of equipment to ensure normal functioning of the equipment etc. · Review and analyze the day to day breakdown report & providing guidance to team as and when required. · Monthly review of break down report to understand the occurrence & root cause for reducing MTTR & increasing MTBF. · Prepare / suggest counter measure to prevent occurrence of the same problem/abnormality & ensure Horizontally deployment of the same through maintenance engineer. · Develop local service provider for small repair Job in accord with Purchase 3. Spares Management · Identifying critical and non-critical spare parts & time to time updating the spare part list as per requirement. · Management of Spare part for consumable spares, Wearing spares, electronic spares & electrical switch gears. · Controlling consumption of consumable, spare part and stock items. · Identification of Indigenous spare part for cost reduction 4. Cost Saving & Energy Conservation · Reducing inventory and saving cost by converting imported to indigenous, refurbishing and reuse, developing local vendors & alternate sources, also by inventing newest technology useful for company · Interacting with service engineers & doing market research to identify the low cost & long-life parts & materials to reduce the cost of material and parts. · Reducing service cost by inhouse training of maintenance team. · Identifying the power wastage & plan for energy conservation through reduction of energy consumption, reuse of energy, circuit modification, using natural resources & alternate energy efficient resources. 5. Modification & Upgradation · Identifying absolute & old equipment’s, machinery, spare parts and upgrading them as per new technology · Upgrade and improve absolute machines though system modification as per the customer’s requirements and KAIZEN. · Modification of the machine for improving MTTR & MTBF through analysis of past breakdowns and week design identification. · Providing advance tools like Bearing pooler, hydraulic Jack, hydraulic trollies, lifter, multi-function meters to reduce breakdown hours. · Should have small team to perform all Kaizen ideas, suggestions safety requirements 6. Manpower Management & Training · Prepare manpower plan & weekly shift schedule & Monitor shift wise manpower availability & take necessary actions in case of manpower shortage to avoid productivity loss. · Identify & escalate disciplinary issues to eliminate further losses. · Identification of technical & soft skill requirements to develop and train manpower accordingly. · Training existing & new manpower on system implementation. 7. Vendor & Service Management · Identify and develop compatible vendors for service solutions, Machine Upgradation, Tool Room requirements, electronic services and upgradation & coordinating with vendors on timely basis to resolve problems, changing parameters Taking follow-up for payment of vendor 8. System Implementation and documentation · Implementing systems like QMS, IATF, TS, 5S, TPM, DWM. Preparing the documentation and presentation of the same as per Statutory Requirement, audit requirement, management review, value working. · Reviewing and maintaining records of all maintenance related activities in SAP · Comply and percolate the statutory reequipments like OSHAS, EMS, Safety, MSEB. Support in analysis of extracted IOT data and produce actionable insights for decision making