Engineer Maintenance - Plant
Varroc · Pune
Source and collection record
Last observed by our collector: . This is not a manual review or a confirmation from the employer.
Employer requisition: 5005643220250123
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Collected role description
Mold shop maintenance with plant utilities Attending Breakdown maintenance on receipt of Breakdown slip/memo ▪ Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality. ▪ Restoring the defective parts & removing the abnormalities ▪ Implementing the counter measure to prevent occurrence of the same problem/abnormality. ▪ Carry out horizo ntally deployment of counter measure. ▪ Preparing for daily review meeting to discuss the maintenance issue. ▪ Taking machine trail and handover the machine for production. ▪ Coordinating with service engineers for execution of NPD & Improvement with ME Team for machine shifting activity ▪ Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions ▪ Following the prevent maintenance as per annual plan ▪ Analyzing the previous history of equipment before taking it for PM. ▪ Doing manual inspection of machine & equipment as per the Preventive Maintenance check sheet on daily & weekly basis. ▪ Restoring the defective parts & removing the abnormalities & taking corrective measures proactively. ▪ Taking trail of equipment to ensure normal functioning of the equipment & handing over to production ▪ Following and updating TBM calendar ▪ Inspect the machine equipments spare parts from time to time as per TBM calendar ▪ Verifying the equipment and spare part as per shelf life to analysis its condition ▪ Doing condition-based maintenance to increase the life of the equipment & continuous monitoring the equipment. ▪ Maintaining predictive maintenance/activity report ▪ Conducting quarterly preventive maintenance to avoid future breakdown ▪ Identifying critical and non-critical spare parts ▪ Maintaining the inventory of spare parts as per the lead time required to procure particular spare part. ▪ Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts. ▪ Identify the low cost & long-life parts & materials to reduce the cost of material and parts. ▪ Reducing service cost by inhouse training of employees i.e. SW & Apprentice. ▪ Energy saving projects ▪ Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM) ▪ Generate PR for procurement of required Spare part ▪ Take follow up with Purchase department for timely availability of spare part ▪ Issuing spare part from Stores & installing the spare part ▪ Check Daily breakdown report & update in SAP ▪ Maintain documents for TS, IATF Audit ▪ Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation ▪ 5s Audit documentation & pre and post report ▪ Suggesting kaizen for improvement & implementation ▪ Giving training to casual labor/apprentice
Collected experience requirement
5-10 years